EMB® Final Pre-assembling machine for cutting-rings OPTI-CAM 34

The OPTICAM 34 is an hydraulic driven machine for cutting-ring assembly with SPC control for final pre-assembly and (optional) for pre-assembly of cutting rings, i.e. all customary kinds of assembly used throughout the market can be carried out.

Equipment and techniques: * Fully automatic adjustment of programmes, i.e. when counter plate (supporting plate) is inserted, the programme is adjusted by a 5-hole code. The check is carried out by sensors. * An alphanumeric display shows all data necessary for the assembly. * SPC (storage-programmable control) for total supervision and control of the chosen kind of assembly. Process controi and documentation are possible. * 100 % assembly security by process control, i.o. the programme is chosen via PC by EMB (may also be done by user); thereby, the control is capable of carrying out assemblies by absolute control. Faults such as cutting ring upside-down, deviation of dimensions within the different parts, worn-out tools and faulty preparation of the tube are identified and shown via display and indicated by red signal (lamp). Correct assembly is indicated by green signal (lamp). * The great advantage of this machine is the controlled final assembly of cutting rings. All you need is cutting rings ready for final assembly, such as the EMB DS ring. Final assembly means that the cutting ring cuts into the tube by 100 % while being controlled (control of pressure and distance). The final turning in the stud is only 30° (starting from pressure point). * Controlled pre assembly of cutting rings is possible (= 50% of the cutting-in process) for all standard kinds of cutting rings used throughout the market. * You have the option of choosing up to 9 different programmes for cutting rings (1 -9) via the keyboard. This means there is an enormous range of different kinds of assembly, materials, brands, etc., that may be chosen.

A company of the group

  • The process of assembly is set in motion by pressing on the lid. A foot-switch or contact tool switch is available at extra charge.
  • For security reasons the assembling room is monitored by photo-electric light beams.
  • The machine meets the requirements of accident prevention.
  • Connection bushing for combining with a PC. The PC is used to programme the machine. to record the assembly operations and to use the SPC-programme. Software for recording and SPC are available at extra cost.

Technical data: working pressure: max. 400 bar assembly pressure: max. 20 t hydraulic unit: 3 l/min. electric drive: 400 V / 50 cyl. / 3 Phases time needed for assembly: movement of cylinder (to and fro), e.g. for Ø 12-S - 2.4 sec. The tube may be removed when the cylinder is moving backwards, i.e. the actual time needed for an assembly is lower than the time indicated. Dimensions: width 610 mm depth 625 mm height 300 mm weight: c. 85 kg

The possibillties for extension are: * To enlarge cycle time the machine can be equipped with a two-stage power pack. Technical data: working pressure: max. 400 bar assembly pressure: max. 20 t hydraulic unit: 3,5 + 1,25 l/min electric drive: 400 V / 50 cyl. / 3 Phases time needed for assembly movement of cylinder: (to and fro), e.g. for Æ12-S - 1.9 sec. The tube may be removed when the cylinder is moving backwards, i.e. the actual time needed for assembly is lower than the time indicated.

Dimensions: 1. assembly unit: width 610 mm depth 625 mm height 300 mm 2. hydraulic unit: width 260 mm length 550 mm height 620 mm weight: 1) 65 kg 2) 50 kg with oil, 32 kg without oil

Possible accessories of special models * Eccentric fittings for assembling studs for treatment of narrow bows of up to 180°. Thereby, it is possible to make a final assembly of cutting rings up to Ø 18 mm. If you use eccentric assembling studs you have to employ counter plates type OPT-EX/F/S... and assembling OPTI-EX/F/S... (for final assembling) er OPTI-EX/... (for pre-assembling). * foot-Switch * software for monitoring and recording assembly operations per PC and SPC (statistical process control) * PC connecting wire * special tooling for treatment of narrow tube bows * contact tool switch

Delivery options:

  • Next Day Delivery available on orders placed before 6pm for items in stock
  • FREE Standard Next Day Delivery for orders over £50
  • £6.95 Standard Next Day Delivery for orders under £50
  • Premium Delivery Options: Next Day Before 12 Noon: £19.75; Next Day Before 10.30am: £24.75; Saturday Delivery Before 12 Noon: £36.40
  • £3.95 Local Delivery to postcodes beginning S40, S41, S42, S43, S44 and S45.

Need it fast? Why not use Click & Collect!

All in-stock items can be ready for collection at our Trade Counter within 30 minutes of placing your order, if you call to let us know you're on your way.

Trade Counter orders are available for collection:

  • Chesterfield Trade Counter Orders can be collected between 7.30am and 6.30pm Monday to Friday
  • Aberdeen Trade Counter Orders can be collected between 8.30am and 5pm Monday to Friday

    Please Note:

    • Some items due to their weight will be palletised and subject to a pallet charge
    • Same Day Delivery service available! Contact our Sales Team on 01246 242050
    • We don't charge extra for back ordered lines!
    • £45 charge for 6m lengths of tube or pallets. These are supplied on a 2/3 day service
    • Northern Ireland deliveries charged at £35 and take 2/3 working days
    • No additional charges made for Scottish Highlands & Islands, but some Islands may be a 2/3 day service
  • We have placed cookies on your device to help make this website better.

    Your Basket